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  • All Electric Bending Machine
    All Electric Bending Machine Oct 25, 2024
    Features ★Stable and Durable: All adopt imported servo motors to ensure the accuracy and stability of the machinery, and it is also durable. ★High precision and long service life:The screw guide rails are all imported C5 grade products with high precision, excellent performance, ans long service life. The minimum movement setting unit for the Y axis is 0.005mm. ★Especially power-saving: The difference in electricity consumption between the fully electric servo bending machine and the electro-hydraulic servo bending machine is similar to the difference between variable frequency air conditioning and ordinary air conditioning. The fully electric servo bending machine automatically outputs appropriate power and energy according to the working conditions, and consumes less than 0.5KW of electricity when idle, so it is particularly energy-saving. ★Green and environmentally friendly: No need to use or replace hydraulic oil, ending the pollution of waste hydraulic oil to the environment. Four major advantages 1.Energy conservation:One month's electricity consumption is 1/4 of that of a regular hydraulic bending machine. 2.Environment protection:No hydraulic oil is used,so there is no oil leakage,which makes the workshop cleaner,cleaner, and more environmentally friendly. 3.High efficiency:By using servo motors and screw control,the efficiency of the entire cycle is doubled compared to hydraulic bending machines. 4.Accurate:By using a servo motor and high-precision screw to rotate,the slider moves up and down,allowing for long-term positioning while maintaining precision. Power consumption comparison Model 40 T All electric servo bending machine 40 T Hydraulic bending machine Average cower consumption about 1KW about 4.5KW 1 year of working time 3000 Hours 3000 Hours 1year power consumption 3000 kWh 135000kWh Outline Structure * Independently designed,using finite element analysis method to ensure the strength, rigidity, and safety of the machine. * Beautiful appearance, exquisite workmanship, and pursuit of details, striving for perfection in mechanical processing welding, component assembly, painting, labeling, and other aspects. * Adopting high-quality steel plate welding structure,tempering to eliminate stress, the frame is thick, rigid, and has strong Shock absorption. *The structural components are derusted by sandblasting and sprayed with anti rust paint* The column, upper working slider, and lower worktable of the machine tool are precision machined by a large CNC floor boring and milling machine, ensuring the parallelism, verticality, and parallelism of each installation surface. *Upward moving bending design, smooth operation, convenient operation, and safety. Main Structure And Working Principle This machine tool mainly consists of a frame, a slider, a rear material blocking structure, a control system, and a mold * Rack: Adopting an all steel welded structure with sufficient strength and rigidity, and simulating real load conditions through finite element analysis to achieve the required load conditions, After welding, annealing treatment is used to eliminate residual stresses in the frame welding. * Sliding block: This machine tool adopts an eccentric axis guided sliding block structure, which has a simple overall structure and is convenient for debugging and maintenance. * Control system: Adopting NC max CNC bending system, this system is independently developed, with flexible and simple operation, which can be operated without the need for skilled operators,The program is simple and fast, and processing can be carried out without the need to input mold data in advance. Data modification and execution are on the same drawing surface, saving time and simplifying operations. Each axis uses relative position to record the origin, without the problem of disappearance and resetting of the origin. * Mold: This component consists of an upper mold component and a lower mold component,The upper mold is installed on the slider and fixed by a clamp plate.The lower mold can be in various forms such as single v, double v, and multiple v.The mold can be segmented or customized according to user requirements. * Working principle: Directly driven by a servo motor, the screw rod achieves high-speed rise and fall, stable repetitive accuracy,and efficient production. Multifunctional Avoiding Space Each model of our bending machine has sufficient space for sheet metal to avoid interference. It can produce all kinds of complex sheet metal parts without worries for users, The slider stroke space of the bending machine is large, and the upper die with a height of180mm-210mm can be clamped according to different models. Back Gauge Structure * The crossbeam is processed with high-quality carbon steel,and the overall structural design is simple, compact, and stable,resulting in fast speed and high accuracy. * The standard configuration for the rear material blocking of this machine is X and Y axes, with 2 adjustable blocking fingers. ITEM X-axis R-axis Z-axis Positioning speed 500mm/s 125mm/s 700mm/s Repetitive accuracy 0.01mm 0.01mm 0.01mm Positioning accuracy 0.01mm 0.01mm 0.01mm Positioning method Automatic(servo motor) Bending Machine System ★Switch between Chinese and English interfaces. ★Programming is simple and easy to operate,with smooth and seamless interface operations from program, mold,synthesis,programming to bending. ★2D graphic programming, display, simulation functions,high-speed acceleration and deceleration algorithms and other functions. Split Die
  • EP Pure Electric Press Brake Technical Proposal
    EP Pure Electric Press Brake Technical Proposal Mar 19, 2024
    A small and micro pure electric servo CNC press brake carefully developed with German technology,compared with the traditional electro-hydraulic model has 4 advantages: (1)Energy saving, a month of electricity consumption is a quarter of the ordinary hydraulic press brake; (2) Environmental protection, this pure electric press brake does not use hydraulic oil, there is no oil leakage, which makes the workshop more clean and environmental protection; (3) High efficiency, this press brake is controlled by servo motor and screw, so that the control of the whole cycle is double the efficiency of the hydraulic press brake; (4) Accurate, pure electric servo press brake mainly relies on servo motor and screw rotation, so that the slider moves up and down, long-term work, its positioning accuracy can still remain accurate! More machine, details, welcome to inquire! 一. Main structure and working principle of machine tool: 1. The machine is mainly composed of frame, slide block, back stop structure, control system and mold. (1)Frame: All steel welded structure, with sufficient strength and rigidity,and through finite element analysis to simulate real load conditions to achieve the required load conditions。After welding, annealing treatment is used to eliminate the residual welding stress of the frame. (2)Slider: The machine adopts eccentric shaft guide slider structure, the overall structure is simple, convenient debugging and maintenance. (3)Control system: using NCmax CNC bending system, this system is independently developed, flexible operation, simple, no skilled operator can operate, simple program production,fast, do not need to enter the mold information in advance to process,data modification and execution on the same screen, saving time, simplifying operations,The relative position of each axis is used to record the origin, without the trouble of the origin disappearing and resetting. (4)Mold: This part is composed of two parts: upper mold component and lower mold component.The upper mold is mounted on the slide and fixed by a splint,The lower mode can be used in various forms such as single V, double V and multi-V.Molds can be segmented or customized according to user requirements. 2 .Working Principle The machine tool is driven by the servo motor directly driven screw to achieve high speed up and down and stable repeatability accuracy and high efficiency production. Machine features: *Stability and durability: All imported servo motors are used to ensure the accuracy and stability of the machinery, and are durable. *High precision and long life: screw guide are imported C5 products, high precision, excellent performance, long service life,Y-axis minimum movement setting unit :0.005mm. 3 .Energy Conservation and Environmental Protection Special power saving: The electricity difference between the all-electric servo press brake and the electro-hydraulic servo press brake is like the difference between the frequency conversion air conditioner and the ordinary air conditioner。The all-electric servo press brake automatically outputs the appropriate power according to the working condition, and the power consumption is less than 0.5kW in idle time, so it is especially power-saving. Green environmental protection: no need to use and replace hydraulic oil, ending the waste hydraulic oil pollution to the environment. Power consumption comparison between pure electric servo press brake and common electro-hydraulic press brake: Machine Type Average Power Consumption One Year Working Time One Year Electricity Consumption 40 tons full electric servo press brake about 1kW 3000 hours 3000 kilowatt-hours 40 tons hydraulic press brake about 4.5kW 3000 hours 13,500 kilowatt-hours A year can save electricity :13500-3000=10500 degrees; Five years can save electricity: 52,500 degrees! 二.Machine dimensional drawing: Main technical parameters of machine tool (single cylinder series) Main technical parameters of the machine (double cylinder series) 三.electrical apparatus control system: 1.Electrical components are mainly made of imported brands such as Schneider, which comply with international standards, are safe, reliable, and have strong anti-interference ability. The electrical control cabinet has heat dissipation function. 2. The foot switch controls bending processing and emergency stop functions. 3. The wiring of the electrical cabinet is reasonable and clear, making it easy to repair or troubleshoot 4. The electrical cabinet body is customized by OEM from a top professional control cabinet manufacturer in China Randomly equipped with standard molds, one set for upper mold and one set for lower mold (specific according to drawing requirements)

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